COPPER-CLAD STEEL MANUFACTURINGA Raytron Group brand
General Clad

TECHNICAL GUIDE / MECHANICAL PERFORMANCE

Tensile strength of CCS — test the relevant construction

Updated 4 October 2026 · General Clad technical resources

CCS tensile strength must be stated for a defined material condition, geometry and test method. Mechanical strength does not establish conductivity, ampacity or a universal current-carrying rating.

Use the right mechanical term

Keep stress values, force values and elongation percentages in their correct units. A single-wire result does not automatically define a complete stranded conductor's performance.

Use the right mechanical term
TermProcurement meaning
Tensile strengthReported maximum tensile stress under a defined test method
Breaking loadForce associated with failure of the tested wire or construction
ElongationExtension reported with the specified gauge length and test basis

Request applicable test records

  • Material grade, condition and finished diameter
  • Strand construction and actual cross-section if relevant
  • Specimen identity, test method and gauge length
  • Measured result, acceptance limit and report date

Separate mechanical and electrical duties

Handling, span, installation load, forming and connection requirements should be reviewed for the actual product. Do not reuse one reported strength value across all CCS grades and sizes.

Electrical resistance, heating and fault duty require their own evaluation. A stronger steel core is not proof that a wire carries more current.

Take the next step with a defined requirement.

Share the application, drawing, electrical and mechanical targets, and required documentation.

CCS for rail connection projectsRequest current technical documents

This guide supports initial specification review. Confirm current product data, availability and application acceptance for the exact conductor under consideration.